Clearflow MBR-RX 900 membrane treatment train

Clearflow MBR-RX 900

Membrane bioreactor for tertiary effluent reuse, delivering RO-ready filtrate from mixed liquor.

90m³/hPermeate capacity
99.99%Nominal rejection
96%System recovery
0.55kWh/m³Specific energy
12pcsMembrane elements
1,800mg/LMax feed TDS

Submerged flat-sheet cassettes in two independent basins. The membrane replaces the secondary clarifier entirely, so the biology can run at four times the mixed liquor concentration a settling tank would tolerate.

What it is designed to do

The Clearflow MBR-RX 900 is a standard Clearflow configuration rated at 90 m³/h of permeate at 96 % system recovery, which is 2,160 m³ over a continuous day. The published envelope assumes 25 °C, a clean membrane and the design feed analysis; every project is re-projected against the water you actually have before a price is issued.

  • Feed envelope — up to 1,800 mg/L TDS, SDI15 below 20, turbidity below 200 NTU
  • Membrane hardware — 12 elements across 12 vessels, 4,200 m² of active area
  • Energy — 0.55 kWh/m³ of product at design conditions, 75 kW installed motor load
  • Delivery — 14.5 × 6.0 × 4.2 m, 18,500 kg dry, 20–24 weeks ex works

How the array is put together

The array is arranged as 2 parallel basins, each 6 submerged flat-sheet cassettes. Element type is Submerged flat-sheet cassette, 350 m² each, running on chlorine-tolerant PVDF flat sheet, 0.08 µm. Design flux is held at 21.4 LMH so the concentrate velocity through the last element stays inside the manufacturer envelope at design recovery — the single most reliable predictor of how long the membranes will last.

Operating conditions

ParameterDesign valueNote
Feed pressure0.4 barAt design feed TDS and 25 °C
Trans-membrane differential0.28 barClean; change-out trigger at twice this value
Feed temperature8–38 °COutput falls roughly 3 % per °C below 25 °C
Continuous pH5.0–9.0Wider band tolerated during cleaning
Free chlorineMax 0.50 mg/LContinuous exposure limit at the membrane face
Concentrate flow3.8 m³/hAt design recovery

Cleaning, control and materials

In-situ maintenance clean fortnightly, recovery clean annually. Control is by Industrial PLC with dissolved oxygen, MLSS and permeability control. The wetted specification is 316L basin internals, HDPE aeration grid, PVDF cassettes. Pressurisation is by duty-standby permeate suction pumps with air-scour blowers; not applicable.

Full specification

CF-MBR-RX900 data sheet

Hydraulic capacity
Permeate capacity 90 m³/h
Daily output at 24 h 2,160 m³/d
System recovery 96 %
Design feed flow 93.8 m³/h
Concentrate flow 3.8 m³/h
Separation performance
Nominal rejection 99.99 %
Typical permeate TDS 1,750 mg/L
Design flux 21.4 LMH
Feed pressure 0.4 bar
Trans-membrane ΔP 0.28 bar
Specific energy 0.55 kWh/m³
Feed water envelope
Max feed TDS 1,800 mg/L
Min design feed TDS 0 mg/L
Max feed SDI15 20.0
Max feed turbidity 200.00 NTU
Min feed temperature 8 °C
Max feed temperature 38 °C
Min continuous pH 5.0
Max continuous pH 9.0
Max free chlorine 0.50 mg/L
Membrane hardware
Membrane elements 12 pcs
Pressure vessels 12 pcs
Elements per vessel 1 pcs
Stage 1 vessels 6 pcs
Stage 2 vessels 0 pcs
Array configuration 2 parallel basins, each 6 submerged flat-sheet cassettes
Element type Submerged flat-sheet cassette, 350 m² each
Membrane chemistry Chlorine-tolerant PVDF flat sheet, 0.08 µm
Active membrane area 4,200 m²
Build, power & delivery
Pressure pump Duty-standby permeate suction pumps with air-scour blowers
Energy recovery Not applicable
Wetted materials 316L basin internals, HDPE aeration grid, PVDF cassettes
Control system Industrial PLC with dissolved oxygen, MLSS and permeability control
Cleaning regime In-situ maintenance clean fortnightly, recovery clean annually
Skid footprint L×W×H 14.5 × 6.0 × 4.2 m
Dry shipping weight 18,500 kg
Installed motor load 75 kW
Indicative lead time 20–24 weeks ex works

Request a projection for Clearflow MBR-RX 900

Send us the feed analysis and duty flow and we will re-project this array against your water.

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Datasheet