Clearflow SKID-MC 60 membrane treatment train

Clearflow SKID-MC 60

Plug-and-play containerised RO plant with integrated pre-treatment, CIP and telemetry.

6m³/hPermeate capacity
99.45%Nominal rejection
72%System recovery
1.34kWh/m³Specific energy
8pcsMembrane elements
8,000mg/LMax feed TDS

Everything from the raw water inlet to the product outlet inside one 20 ft ISO container: media filter, softener, cartridge guard, RO, CIP and a 4G telemetry link. Craned into place, connected and producing inside a shift.

What it is designed to do

The Clearflow SKID-MC 60 is a standard Clearflow configuration rated at 6 m³/h of permeate at 72 % system recovery, which is 144 m³ over a continuous day. The published envelope assumes 25 °C, a clean membrane and the design feed analysis; every project is re-projected against the water you actually have before a price is issued.

  • Feed envelope — up to 8,000 mg/L TDS, SDI15 below 4, turbidity below 0.5 NTU
  • Membrane hardware — 8 elements across 2 vessels, 298 m² of active area
  • Energy — 1.34 kWh/m³ of product at design conditions, 11 kW installed motor load
  • Delivery — 20 ft ISO container — 6.06 × 2.44 × 2.59 m, 5,400 kg dry, 12–14 weeks ex works

How the array is put together

The array is arranged as single stage, 2 vessels × 4 elements to suit the container height. Element type is BW 8040, 37.2 m² each, running on thin-film composite polyamide. Design flux is held at 20.2 LMH so the concentrate velocity through the last element stays inside the manufacturer envelope at design recovery — the single most reliable predictor of how long the membranes will last.

Operating conditions

ParameterDesign valueNote
Feed pressure24.0 barAt design feed TDS and 25 °C
Trans-membrane differential1.35 barClean; change-out trigger at twice this value
Feed temperature5–45 °COutput falls roughly 3 % per °C below 25 °C
Continuous pH3.0–10.0Wider band tolerated during cleaning
Free chlorineMax 0.10 mg/LContinuous exposure limit at the membrane face
Concentrate flow2.3 m³/hAt design recovery

Cleaning, control and materials

Integrated CIP, 300 L, plumbed to both the pre-treatment and the RO. Control is by Industrial PLC with 4G telemetry and remote start / stop. The wetted specification is 316L wetted parts, FRP vessels, insulated container shell. Pressurisation is by vertical multistage 316L on a variable frequency drive; not required at this operating pressure.

Full specification

CF-SKID-MC60 data sheet

Hydraulic capacity
Permeate capacity 6 m³/h
Daily output at 24 h 144 m³/d
System recovery 72 %
Design feed flow 8.3 m³/h
Concentrate flow 2.3 m³/h
Separation performance
Nominal rejection 99.45 %
Typical permeate TDS 77.8 mg/L
Design flux 20.2 LMH
Feed pressure 24 bar
Trans-membrane ΔP 1.35 bar
Specific energy 1.34 kWh/m³
Feed water envelope
Max feed TDS 8,000 mg/L
Min design feed TDS 200 mg/L
Max feed SDI15 4.0
Max feed turbidity 0.50 NTU
Min feed temperature 5 °C
Max feed temperature 45 °C
Min continuous pH 3.0
Max continuous pH 10.0
Max free chlorine 0.10 mg/L
Membrane hardware
Membrane elements 8 pcs
Pressure vessels 2 pcs
Elements per vessel 4 pcs
Stage 1 vessels 2 pcs
Stage 2 vessels 0 pcs
Array configuration Single stage, 2 vessels × 4 elements to suit the container height
Element type BW 8040, 37.2 m² each
Membrane chemistry Thin-film composite polyamide
Active membrane area 298 m²
Build, power & delivery
Pressure pump Vertical multistage 316L on a variable frequency drive
Energy recovery Not required at this operating pressure
Wetted materials 316L wetted parts, FRP vessels, insulated container shell
Control system Industrial PLC with 4G telemetry and remote start / stop
Cleaning regime Integrated CIP, 300 L, plumbed to both the pre-treatment and the RO
Skid footprint L×W×H 20 ft ISO container — 6.06 × 2.44 × 2.59 m
Dry shipping weight 5,400 kg
Installed motor load 11 kW
Indicative lead time 12–14 weeks ex works

Request a projection for Clearflow SKID-MC 60

Send us the feed analysis and duty flow and we will re-project this array against your water.

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