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Tab Welding

VF-TW35 Ultrasonic Tab Welder

Solid-state joining for aluminium and copper foil stacks — no melt pool, so pouch tabs keep their temper.

  • Dimensions950 × 780 × 1,650 mm (typical)
  • Compatible Cell FormatsPouch tabs and flexible busbars; tooling per joint design
  • Throughput RangeTypical weld cycle under 2 s plus handling
  • Power Supply230 V single-phase, 3 kW typical; compressed air 6 bar

Response within one business day. Include duty point or application details for a faster match.

Technical Specifications

Dimensions 950 × 780 × 1,650 mm (typical)
Compatible Cell Formats Pouch tabs and flexible busbars; tooling per joint design
Throughput Range Typical weld cycle under 2 s plus handling
Power Supply 230 V single-phase, 3 kW typical; compressed air 6 bar
Control Interface Weld controller with recipe storage and result windows
Certification Designed with common safety practices in mind; certification scope agreed per project
Warranty 12 months

Overview

The VF-TW35 joins foil tabs and flexible connectors with ultrasonic welding — a solid-state process suited to thin, heat-sensitive materials. The pneumatic press head applies programmed force while the sonotrode delivers energy under time, energy or height control, whichever mode the joint design calls for.

Weld parameters store as recipes with acceptance windows; results outside the window flag the part for review instead of passing silently. The cell holding fixture locates parts on hardened pins, and anvil and sonotrode surfaces are service parts with published replacement intervals.

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Tell us about your application and required quantity. Our engineers reply within one business day.

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