Clearflow RO-BW 400
Tapered two-stage brackish RO rack for continuous demineralised water supply.
- 40 m³/hPermeate
- 99.55 %Rejection
- 78 %Recovery
- 0.89 kWh/m³Specific energy
Two-stage brackish RO skid for boiler make-up and general process duty.
The smallest fully-instrumented brackish train in the range. Three vessels in a 2:1 taper, a vertical multistage pump on a drive, and enough control depth to run unattended overnight.
The Clearflow RO-BW 120 is a standard Clearflow configuration rated at 12 m³/h of permeate at 75 % system recovery, which is 288 m³ over a continuous day. The published envelope assumes 25 °C, a clean membrane and the design feed analysis; every project is re-projected against the water you actually have before a price is issued.
The array is arranged as 2 stage, 2:1 taper, 6 elements per vessel. Element type is BW 8040 spiral wound, 37.2 m² each, running on thin-film composite polyamide. Design flux is held at 17.9 LMH so the concentrate velocity through the last element stays inside the manufacturer envelope at design recovery — the single most reliable predictor of how long the membranes will last.
| Parameter | Design value | Note |
|---|---|---|
| Feed pressure | 14.9 bar | At design feed TDS and 25 °C |
| Trans-membrane differential | 1.60 bar | Clean; change-out trigger at twice this value |
| Feed temperature | 5–40 °C | Output falls roughly 3 % per °C below 25 °C |
| Continuous pH | 3.0–10.0 | Wider band tolerated during cleaning |
| Free chlorine | Max 0.10 mg/L | Continuous exposure limit at the membrane face |
| Concentrate flow | 4.0 m³/h | At design recovery |
Integrated two-stage CIP, 500 L heated tank. Control is by Industrial PLC with a 7 in colour HMI. The wetted specification is 316L wetted parts, FRP pressure vessels, uPVC low-pressure lines. Pressurisation is by vertical multistage 316L on a variable frequency drive; not required at this operating pressure.
| Permeate capacity | 12 m³/h |
|---|---|
| Daily output at 24 h | 288 m³/d |
| System recovery | 75 % |
| Design feed flow | 16 m³/h |
| Concentrate flow | 4 m³/h |
| Nominal rejection | 99.50 % |
|---|---|
| Typical permeate TDS | 46.2 mg/L |
| Design flux | 17.9 LMH |
| Feed pressure | 14.9 bar |
| Trans-membrane ΔP | 1.60 bar |
| Specific energy | 0.86 kWh/m³ |
| Max feed TDS | 5,000 mg/L |
|---|---|
| Min design feed TDS | 300 mg/L |
| Max feed SDI15 | 4.0 |
| Max feed turbidity | 0.50 NTU |
| Min feed temperature | 5 °C |
| Max feed temperature | 40 °C |
| Min continuous pH | 3.0 |
| Max continuous pH | 10.0 |
| Max free chlorine | 0.10 mg/L |
| Membrane elements | 18 pcs |
|---|---|
| Pressure vessels | 3 pcs |
| Elements per vessel | 6 pcs |
| Stage 1 vessels | 2 pcs |
| Stage 2 vessels | 1 pcs |
| Array configuration | 2 stage, 2:1 taper, 6 elements per vessel |
| Element type | BW 8040 spiral wound, 37.2 m² each |
| Membrane chemistry | Thin-film composite polyamide |
| Active membrane area | 670 m² |
| Pressure pump | Vertical multistage 316L on a variable frequency drive |
|---|---|
| Energy recovery | Not required at this operating pressure |
| Wetted materials | 316L wetted parts, FRP pressure vessels, uPVC low-pressure lines |
| Control system | Industrial PLC with a 7 in colour HMI |
| Cleaning regime | Integrated two-stage CIP, 500 L heated tank |
| Skid footprint L×W×H | 3.6 × 1.4 × 2.1 m |
| Dry shipping weight | 1,450 kg |
| Installed motor load | 15 kW |
| Indicative lead time | 10–12 weeks ex works |
Send us the feed analysis and duty flow and we will re-project this array against your water.
Tapered two-stage brackish RO rack for continuous demineralised water supply.
Send us the duty flow, the feed water analysis and the permeate specification you have to hit. Our process desk replies within one working day.