Clearflow RO-BW 120
Two-stage brackish RO skid for boiler make-up and general process duty.
- 12 m³/hPermeate
- 99.50 %Rejection
- 75 %Recovery
- 0.86 kWh/m³Specific energy
Tapered two-stage brackish RO rack for continuous demineralised water supply.
The workhorse of the brackish range. A 6:3 taper on 40 in vessels, full interstage instrumentation and a normalisation routine that flags fouling long before the flow does.
The Clearflow RO-BW 400 is a standard Clearflow configuration rated at 40 m³/h of permeate at 78 % system recovery, which is 960 m³ over a continuous day. The published envelope assumes 25 °C, a clean membrane and the design feed analysis; every project is re-projected against the water you actually have before a price is issued.
The array is arranged as 2 stage, 6:3 taper, 6 elements per vessel. Element type is BW 8040 low-energy, 37.2 m² each, running on thin-film composite polyamide. Design flux is held at 19.9 LMH so the concentrate velocity through the last element stays inside the manufacturer envelope at design recovery — the single most reliable predictor of how long the membranes will last.
| Parameter | Design value | Note |
|---|---|---|
| Feed pressure | 15.9 bar | At design feed TDS and 25 °C |
| Trans-membrane differential | 1.85 bar | Clean; change-out trigger at twice this value |
| Feed temperature | 5–42 °C | Output falls roughly 3 % per °C below 25 °C |
| Continuous pH | 3.0–10.0 | Wider band tolerated during cleaning |
| Free chlorine | Max 0.10 mg/L | Continuous exposure limit at the membrane face |
| Concentrate flow | 11.3 m³/h | At design recovery |
Integrated three-stage CIP, 1,500 L heated tank. Control is by Industrial PLC with a 12 in HMI and normalised trending. The wetted specification is 316L wetted parts, FRP pressure vessels, grooved pipe couplings. Pressurisation is by vertical multistage 316L, 45 kW frame, variable frequency drive; concentrate throttling; turbine recovery available as an option.
| Permeate capacity | 40 m³/h |
|---|---|
| Daily output at 24 h | 960 m³/d |
| System recovery | 78 % |
| Design feed flow | 51.3 m³/h |
| Concentrate flow | 11.3 m³/h |
| Nominal rejection | 99.55 % |
|---|---|
| Typical permeate TDS | 52.4 mg/L |
| Design flux | 19.9 LMH |
| Feed pressure | 15.9 bar |
| Trans-membrane ΔP | 1.85 bar |
| Specific energy | 0.89 kWh/m³ |
| Max feed TDS | 6,000 mg/L |
|---|---|
| Min design feed TDS | 500 mg/L |
| Max feed SDI15 | 4.0 |
| Max feed turbidity | 0.50 NTU |
| Min feed temperature | 5 °C |
| Max feed temperature | 42 °C |
| Min continuous pH | 3.0 |
| Max continuous pH | 10.0 |
| Max free chlorine | 0.10 mg/L |
| Membrane elements | 54 pcs |
|---|---|
| Pressure vessels | 9 pcs |
| Elements per vessel | 6 pcs |
| Stage 1 vessels | 6 pcs |
| Stage 2 vessels | 3 pcs |
| Array configuration | 2 stage, 6:3 taper, 6 elements per vessel |
| Element type | BW 8040 low-energy, 37.2 m² each |
| Membrane chemistry | Thin-film composite polyamide |
| Active membrane area | 2,009 m² |
| Pressure pump | Vertical multistage 316L, 45 kW frame, variable frequency drive |
|---|---|
| Energy recovery | Concentrate throttling; turbine recovery available as an option |
| Wetted materials | 316L wetted parts, FRP pressure vessels, grooved pipe couplings |
| Control system | Industrial PLC with a 12 in HMI and normalised trending |
| Cleaning regime | Integrated three-stage CIP, 1,500 L heated tank |
| Skid footprint L×W×H | 6.2 × 2.0 × 2.6 m |
| Dry shipping weight | 3,900 kg |
| Installed motor load | 45 kW |
| Indicative lead time | 12–14 weeks ex works |
Send us the feed analysis and duty flow and we will re-project this array against your water.
Two-stage brackish RO skid for boiler make-up and general process duty.
Send us the duty flow, the feed water analysis and the permeate specification you have to hit. Our process desk replies within one working day.