Clearflow RO-BW 400 membrane treatment train

Clearflow RO-BW 400

Tapered two-stage brackish RO rack for continuous demineralised water supply.

40m³/hPermeate capacity
99.55%Nominal rejection
78%System recovery
0.89kWh/m³Specific energy
54pcsMembrane elements
6,000mg/LMax feed TDS

The workhorse of the brackish range. A 6:3 taper on 40 in vessels, full interstage instrumentation and a normalisation routine that flags fouling long before the flow does.

What it is designed to do

The Clearflow RO-BW 400 is a standard Clearflow configuration rated at 40 m³/h of permeate at 78 % system recovery, which is 960 m³ over a continuous day. The published envelope assumes 25 °C, a clean membrane and the design feed analysis; every project is re-projected against the water you actually have before a price is issued.

  • Feed envelope — up to 6,000 mg/L TDS, SDI15 below 4, turbidity below 0.5 NTU
  • Membrane hardware — 54 elements across 9 vessels, 2,009 m² of active area
  • Energy — 0.89 kWh/m³ of product at design conditions, 45 kW installed motor load
  • Delivery — 6.2 × 2.0 × 2.6 m, 3,900 kg dry, 12–14 weeks ex works

How the array is put together

The array is arranged as 2 stage, 6:3 taper, 6 elements per vessel. Element type is BW 8040 low-energy, 37.2 m² each, running on thin-film composite polyamide. Design flux is held at 19.9 LMH so the concentrate velocity through the last element stays inside the manufacturer envelope at design recovery — the single most reliable predictor of how long the membranes will last.

Operating conditions

ParameterDesign valueNote
Feed pressure15.9 barAt design feed TDS and 25 °C
Trans-membrane differential1.85 barClean; change-out trigger at twice this value
Feed temperature5–42 °COutput falls roughly 3 % per °C below 25 °C
Continuous pH3.0–10.0Wider band tolerated during cleaning
Free chlorineMax 0.10 mg/LContinuous exposure limit at the membrane face
Concentrate flow11.3 m³/hAt design recovery

Cleaning, control and materials

Integrated three-stage CIP, 1,500 L heated tank. Control is by Industrial PLC with a 12 in HMI and normalised trending. The wetted specification is 316L wetted parts, FRP pressure vessels, grooved pipe couplings. Pressurisation is by vertical multistage 316L, 45 kW frame, variable frequency drive; concentrate throttling; turbine recovery available as an option.

Full specification

CF-RO-BW400 data sheet

Hydraulic capacity
Permeate capacity 40 m³/h
Daily output at 24 h 960 m³/d
System recovery 78 %
Design feed flow 51.3 m³/h
Concentrate flow 11.3 m³/h
Separation performance
Nominal rejection 99.55 %
Typical permeate TDS 52.4 mg/L
Design flux 19.9 LMH
Feed pressure 15.9 bar
Trans-membrane ΔP 1.85 bar
Specific energy 0.89 kWh/m³
Feed water envelope
Max feed TDS 6,000 mg/L
Min design feed TDS 500 mg/L
Max feed SDI15 4.0
Max feed turbidity 0.50 NTU
Min feed temperature 5 °C
Max feed temperature 42 °C
Min continuous pH 3.0
Max continuous pH 10.0
Max free chlorine 0.10 mg/L
Membrane hardware
Membrane elements 54 pcs
Pressure vessels 9 pcs
Elements per vessel 6 pcs
Stage 1 vessels 6 pcs
Stage 2 vessels 3 pcs
Array configuration 2 stage, 6:3 taper, 6 elements per vessel
Element type BW 8040 low-energy, 37.2 m² each
Membrane chemistry Thin-film composite polyamide
Active membrane area 2,009 m²
Build, power & delivery
Pressure pump Vertical multistage 316L, 45 kW frame, variable frequency drive
Energy recovery Concentrate throttling; turbine recovery available as an option
Wetted materials 316L wetted parts, FRP pressure vessels, grooved pipe couplings
Control system Industrial PLC with a 12 in HMI and normalised trending
Cleaning regime Integrated three-stage CIP, 1,500 L heated tank
Skid footprint L×W×H 6.2 × 2.0 × 2.6 m
Dry shipping weight 3,900 kg
Installed motor load 45 kW
Indicative lead time 12–14 weeks ex works

Request a projection for Clearflow RO-BW 400

Send us the feed analysis and duty flow and we will re-project this array against your water.

Choose File No file chosen
Nearby in the range

Related trains

Reverse Osmosis

Clearflow RO-BW 120

Two-stage brackish RO skid for boiler make-up and general process duty.

  • 12 m³/hPermeate
  • 99.50 %Rejection
  • 75 %Recovery
  • 0.86 kWh/m³Specific energy
Datasheet