Clearflow RO-SW 450 membrane treatment train

Clearflow RO-SW 450

Seawater RO train with isobaric energy recovery for coastal potable and process supply.

45m³/hPermeate capacity
99.75%Nominal rejection
45%System recovery
2.62kWh/m³Specific energy
90pcsMembrane elements
45,000mg/LMax feed TDS

A complete seawater train on one skid: fifteen vessels, an API 610 BB2 pump and a pressure exchanger that hands the brine energy straight back to the feed.

What it is designed to do

The Clearflow RO-SW 450 is a standard Clearflow configuration rated at 45 m³/h of permeate at 45 % system recovery, which is 1,080 m³ over a continuous day. The published envelope assumes 25 °C, a clean membrane and the design feed analysis; every project is re-projected against the water you actually have before a price is issued.

  • Feed envelope — up to 45,000 mg/L TDS, SDI15 below 4, turbidity below 0.2 NTU
  • Membrane hardware — 90 elements across 15 vessels, 3,348 m² of active area
  • Energy — 2.62 kWh/m³ of product at design conditions, 160 kW installed motor load
  • Delivery — 9.8 × 2.4 × 3.0 m, 11,800 kg dry, 18–22 weeks ex works

How the array is put together

The array is arranged as single stage, 15 vessels in parallel, 6 elements per vessel. Element type is SW 8040 high-rejection, 37.2 m² each, running on high-rejection seawater polyamide. Design flux is held at 13.4 LMH so the concentrate velocity through the last element stays inside the manufacturer envelope at design recovery — the single most reliable predictor of how long the membranes will last.

Operating conditions

ParameterDesign valueNote
Feed pressure58.0 barAt design feed TDS and 25 °C
Trans-membrane differential2.40 barClean; change-out trigger at twice this value
Feed temperature8–40 °COutput falls roughly 3 % per °C below 25 °C
Continuous pH3.0–10.0Wider band tolerated during cleaning
Free chlorineMax 0.10 mg/LContinuous exposure limit at the membrane face
Concentrate flow55.0 m³/hAt design recovery

Cleaning, control and materials

Three-stage CIP with heated tank, 4,000 L. Control is by Industrial PLC with normalised performance trending and remote access. The wetted specification is Super duplex 2507 high-pressure side, duplex 2205 manifolds. Pressurisation is by API 610 BB2 duplex barrel pump, 58 bar discharge; PX isobaric pressure exchanger, 95 % transfer efficiency.

Full specification

CF-RO-SW450 data sheet

Hydraulic capacity
Permeate capacity 45 m³/h
Daily output at 24 h 1,080 m³/d
System recovery 45 %
Design feed flow 100 m³/h
Concentrate flow 55 m³/h
Separation performance
Nominal rejection 99.75 %
Typical permeate TDS 149.4 mg/L
Design flux 13.4 LMH
Feed pressure 58 bar
Trans-membrane ΔP 2.40 bar
Specific energy 2.62 kWh/m³
Feed water envelope
Max feed TDS 45,000 mg/L
Min design feed TDS 18,000 mg/L
Max feed SDI15 4.0
Max feed turbidity 0.20 NTU
Min feed temperature 8 °C
Max feed temperature 40 °C
Min continuous pH 3.0
Max continuous pH 10.0
Max free chlorine 0.10 mg/L
Membrane hardware
Membrane elements 90 pcs
Pressure vessels 15 pcs
Elements per vessel 6 pcs
Stage 1 vessels 15 pcs
Stage 2 vessels 0 pcs
Array configuration Single stage, 15 vessels in parallel, 6 elements per vessel
Element type SW 8040 high-rejection, 37.2 m² each
Membrane chemistry High-rejection seawater polyamide
Active membrane area 3,348 m²
Build, power & delivery
Pressure pump API 610 BB2 duplex barrel pump, 58 bar discharge
Energy recovery PX isobaric pressure exchanger, 95 % transfer efficiency
Wetted materials Super duplex 2507 high-pressure side, duplex 2205 manifolds
Control system Industrial PLC with normalised performance trending and remote access
Cleaning regime Three-stage CIP with heated tank, 4,000 L
Skid footprint L×W×H 9.8 × 2.4 × 3.0 m
Dry shipping weight 11,800 kg
Installed motor load 160 kW
Indicative lead time 18–22 weeks ex works

Request a projection for Clearflow RO-SW 450

Send us the feed analysis and duty flow and we will re-project this array against your water.

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Full seawater desalination hall — six parallel banks with isobaric energy recovery.

  • 200 m³/hPermeate
  • 99.78 %Rejection
  • 45 %Recovery
  • 2.58 kWh/m³Specific energy
Datasheet