Two failures cost far more than a slow cycle: welding the wrong part variant, and welding where no part is properly seated. A vision check before the arc strikes catches both.
Whole-program correction
The system measures the part’s actual position and shifts the entire welding program to match, keeping all joints in the correct relationship to each other. That is faster and more predictable than correcting individual points.
Wrong-part protection
The camera confirms that the loaded part matches the selected program. If a similar-looking variant has been loaded, the cell stops with a clear operator message instead of producing scrap.
| Sensor | 5 MP monochrome, global shutter |
|---|---|
| Field of view | 400 × 300 mm at 900 mm |
| Position accuracy | ±0.15 mm |
| Angular accuracy | ±0.05° |
| Cycle time | Under 400 ms per locate |
| Illumination | Controlled ring light, strobed |
| Variant recognition | Up to 64 trained part numbers |
| Output | Frame offset to robot program |
| Protection | IP65 housing with shutter |
| Interface | Ethernet to robot controller |