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Turnkey robotic welding cells - commissioned worldwide

Robotic Welding Solutions Welding Automation Systems
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Robotic welding workstation laying a bead on a steel assembly
Robotic Welding Integration

Repeatable welds at production speed

We engineer, build and commission robotic welding cells, positioners, seam tracking and safety systems for manufacturers who need consistent quality, clean welds and predictable cycle times.

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  • ±0.05 mm Repeatability
  • < 1.2 % Spatter rate
  • 3.1 m Max reach
  • 2 t Positioner payload
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±0.05 mm

Robot pose repeatability across the full working envelope

1.6 m/min

Sustained travel speed on 6 mm fillet welds

42 % faster

Average cycle-time reduction against manual welding

600 cells

Welding cells commissioned worldwide

System portfolio

Welding automation built around your weldment

Cells, positioners, torch packages and sensing hardware that we size, integrate and prove out as one commissioned system — not a box of parts.

All Systems
Robotic Welding Cells Twin-Station Welding Cell

Twin-Station Welding Cell

Two-station index cell that welds one side while the operator loads the other, removing load time from the cycle.

  • Robot payload12 kg
  • Robot reach1 440 mm
  • Pose repeatability±0.05 mm
Specifications
Robotic Welding Cells Collaborative Welding Cell

Collaborative Welding Cell

Compact hand-guided cobot bench for high-mix, low-volume shops that change over several times a shift.

  • Cobot payload12 kg
  • Cobot reach1 300 mm
  • Pose repeatability±0.10 mm
Specifications
Robotic Welding Cells Overhead Gantry Welding Station

Overhead Gantry Welding Station

Overhead-mounted robot on a bridge gantry for long weldments that will not fit inside a conventional cell.

  • Gantry span4 500 mm
  • Longitudinal travel6 000 mm
  • Vertical stroke1 200 mm
Specifications
Positioners & Fixturing Headstock-Tailstock Positioner

Headstock-Tailstock Positioner

Two-tonne servo positioner that rolls the weldment so every joint is welded in the flat position.

  • Payload2 000 kg
  • Swing diameter1 600 mm
  • Centre distance900 – 3 400 mm adjustable
Specifications
Positioners & Fixturing Linear Seventh-Axis Rail

Linear Seventh-Axis Rail

Servo rail that extends the robot envelope along the part, so one robot can serve several stations.

  • Stroke2 000 – 12 000 mm
  • Carriage payload600 kg
  • Repeatability±0.05 mm
Specifications
Positioners & Fixturing Modular Welding Fixture System

Modular Welding Fixture System

Pneumatic clamping fixtures designed for repeat location within 0.2 mm and fast changeover.

  • Base plate600 × 800 to 1 500 × 2 500 mm
  • Location repeatability±0.20 mm
  • ClampingPneumatic toggle, 6 bar
Specifications
Application industries

Where our cells run every shift

Joint geometry, material thickness and volume drive every design decision. These are the sectors our application engineers work in daily.

Automotive & Tier 1 01

Automotive & Tier 1

Body-in-white subassemblies, seat frames and exhaust components at line takt.

 Heavy Equipment 02

Heavy Equipment

Thick-section booms, buckets and chassis weldments with multi-pass sequencing.

 Energy & Pressure Vessels 03

Energy & Pressure Vessels

Circumferential and longitudinal seams on vessels, spools and headers.

 Rail & Transit 04

Rail & Transit

Long underframes and bogie assemblies welded from a tracked seventh axis.

 Agricultural Machinery 05

Agricultural Machinery

High-mix loader arms, hitches and frames on quick-change fixturing.

 Metal Fabrication 06

Metal Fabrication

Thin-gauge enclosures and cabinets where distortion control decides quality.
Application engineers reviewing a robotic welding cell before shipment
14 weeks Concept to run-off, typical
How a cell is built

Every parameter proven before the cell ships

  1. Weldment and joint review

    We map every joint on your drawing: type, length, access angle, material grade and thickness, then flag anything that needs a design-for-automation change.

  2. Reach study and simulation

    Offline programming confirms torch access, collision clearance and the seventh-axis stroke before a single bracket is cut.

  3. Fixture and positioner design

    Clamping is designed for repeat location within 0.2 mm and for distortion control across the full weld sequence.

  4. Procedure development

    Wire, gas mix, waveform, travel speed and work angle are tuned on your coupons until penetration and spatter meet the acceptance criteria.

  5. Run-off and commissioning

    The cell is proven at our facility against your parts and cycle time, then re-commissioned and operator-trained on your floor.

Compliance & evidence

Documented, certified, and measured

Each cell ships with weld procedure specifications, a machine safety file and a signed run-off report against agreed acceptance criteria.

Machinery safety file

Risk assessment, category-3 interlocking and validated stop-time measurement.

Certified procedures

Welding procedure specifications qualified on your material and joint prep.

Capability study

Bead geometry and penetration measured across a 30-part capability run.

Lifetime support

Spares, remote diagnostics and re-programming for the life of the cell.

Reference cell / Automotive

Seat frame subassembly, twin-station cell

Two-station index table let the operator load while the robot welded, removing the entire load/unload wait from the cycle.

  • 78 sCycle time
  • -44 %vs. manual
  • 0.9 %Rework rate
Reference cell / Heavy equipment

Excavator boom, 2-tonne positioner

Laser seam tracking absorbed up to 3 mm of fit-up variation on thick plate, holding penetration through six passes.

  • 6Weld passes
  • 3 mmGap tolerated
  • 99.2 %First-pass yield
Reference cell / Fabrication

Thin-gauge enclosures, cobot cell

A pulsed short-arc procedure on 1.5 mm sheet cut distortion and let a high-mix shop change over in under ten minutes.

  • 1.5 mmMaterial
  • 9 minChangeover
  • 18Part numbers
Why work with us

One team from first drawing to final handover

Design, build, programming and commissioning under one roof — with a single point of responsibility for the finished system.

Before you invest

Honest feasibility advice

We review your parts and production volumes first, and tell you plainly whether automation will pay off — and where it will not.

During the project

Fixed scope, measured acceptance

Acceptance criteria are agreed in writing before the build starts, so the final test is a measurement rather than a negotiation.

After handover

Support for the long run

Spare parts, remote diagnostics and re-programming keep the system productive for its whole working life.

Engineering notes

Process knowledge from the run-off floor

Practical write-ups on cycle time, spatter control and seam tracking — the parameters that decide whether a cell pays for itself.

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Start a project

Send us your weldment drawing

Share part geometry, joint types, material thickness and annual volume. Our application engineers return a cell concept, cycle-time estimate and budget range within two working days.

  • Engineering desk+1 555 000 0000
  • Project inquiriesinfo@example.com
  • Integration facility88 Industrial Park Road, Building C, Springfield, USA
  • Opening hoursMon-Fri 07:00-18:00 CST

Request a Cell Study

Tell us about the weldment and the volume. An application engineer replies within two working days.