Robotic Welding Cells
Twin-Station Welding Cell
Two-station index cell that welds one side while the operator loads the other, removing load time from the cycle.
- Robot payload12 kg
- Robot reach1 440 mm
- Pose repeatability±0.05 mm
Welding Automation Systems
Robotic cells, positioners, torch packages, sensing and safety hardware — engineered, integrated and commissioned as one system.
- All
- Positioners & Fixturing
- Robotic Welding Cells
- Safety & Environment
- Sensing & Seam Tracking
- Torch & Wire Delivery
Robotic Welding Cells
Collaborative Welding Cell
Compact hand-guided cobot bench for high-mix, low-volume shops that change over several times a shift.
- Cobot payload12 kg
- Cobot reach1 300 mm
- Pose repeatability±0.10 mm
Robotic Welding Cells
Overhead Gantry Welding Station
Overhead-mounted robot on a bridge gantry for long weldments that will not fit inside a conventional cell.
- Gantry span4 500 mm
- Longitudinal travel6 000 mm
- Vertical stroke1 200 mm
Positioners & Fixturing
Headstock-Tailstock Positioner
Two-tonne servo positioner that rolls the weldment so every joint is welded in the flat position.
- Payload2 000 kg
- Swing diameter1 600 mm
- Centre distance900 – 3 400 mm adjustable
Positioners & Fixturing
Linear Seventh-Axis Rail
Servo rail that extends the robot envelope along the part, so one robot can serve several stations.
- Stroke2 000 – 12 000 mm
- Carriage payload600 kg
- Repeatability±0.05 mm
Positioners & Fixturing
Modular Welding Fixture System
Pneumatic clamping fixtures designed for repeat location within 0.2 mm and fast changeover.
- Base plate600 × 800 to 1 500 × 2 500 mm
- Location repeatability±0.20 mm
- ClampingPneumatic toggle, 6 bar
Torch & Wire Delivery
Robotic MIG Torch Package
Water-cooled robotic torch with anti-collision mount, neck alignment jig and consumable programme.
- Rated current500 A at 100 % duty cycle, mixed gas
- CoolingLiquid, 1.2 l/min minimum flow
- Wire range0.8 – 1.6 mm
Torch & Wire Delivery
Wire Feed & Power Package
Inverter power source and four-roll feeder with digital waveform control and bulk drum delivery.
- Output500 A at 100 % duty cycle
- Welding processesGMAW, pulsed GMAW, double-pulse, FCAW
- Wire range0.8 – 1.6 mm solid and cored
Sensing & Seam Tracking
Laser Seam Tracking Sensor
Laser triangulation sensor that finds the joint ahead of the arc and corrects the path in real time.
- Measuring principleLaser triangulation, 405 nm
- Standoff95 mm nominal
- Field of view30 mm at standoff
Sensing & Seam Tracking
Vision Part Location System
Overhead camera that locates the part in the fixture and identifies which variant is loaded.
- Sensor5 MP monochrome, global shutter
- Field of view400 × 300 mm at 900 mm
- Position accuracy±0.15 mm
Safety & Environment
Modular Safety Enclosure
Interlocked fencing, arc screens and validated stop-time measurement supplied with a full safety file.
- Panel height2 200 mm standard
- Panel widths500 – 1 500 mm in 100 mm steps
- Mesh40 × 40 mm, 3 mm wire
Safety & Environment
Weld Fume Extraction
Source-capture extraction with self-cleaning cartridge filtration sized for continuous robotic duty.
- Airflow3 000 m³/h
- Capture methodHood and on-torch extraction
- FiltrationCartridge, 99.9 % at 0.5 µm
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| Specification | Twin-Station Welding Cell WC-200 | Collaborative Welding Cell WC-120 | Overhead Gantry Welding Station GW-600 | Headstock-Tailstock Positioner WP-200 | Linear Seventh-Axis Rail RA-700 | Modular Welding Fixture System FX-100 | Robotic MIG Torch Package TP-500 | Wire Feed & Power Package PF-400 | Laser Seam Tracking Sensor LS-300 | Vision Part Location System VS-200 | Modular Safety Enclosure SE-400 | Weld Fume Extraction FE-800 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Category | Robotic welding cell | Collaborative cell | Gantry welding station | Positioner | Seventh axis | Fixturing | Torch package | Power & wire delivery | Seam tracking | Vision location | Safety guarding | Fume extraction |
| Payload | 12 kg | 12 kg | 25 kg | 2 000 kg | 600 kg | — | — | — | — | — | — | — |
| Reach / stroke | 1 440 mm | 1 300 mm | 2 010 mm arm / 6 000 mm travel | Ø 1 600 mm swing | 2 000 – 12 000 mm stroke | 600 × 800 – 1 500 × 2 500 mm | — | — | 30 mm field of view | 400 × 300 mm field of view | 2 200 mm panel height | 3 000 m³/h |
| Repeatability | ±0.05 mm | ±0.10 mm | ±0.08 mm | ±0.05° (±0.12 mm at rim) | ±0.05 mm | ±0.20 mm location | ±0.10 mm after trip | — | ±0.10 mm | ±0.15 mm | — | 99.9 % at 0.5 µm |
| Welding process | GMAW / pulsed / cored | GMAW / pulsed | GMAW / FCAW / tandem | — | — | — | GMAW / pulsed | GMAW / pulsed / double-pulse / FCAW | — | — | — | — |
| Power source | 400 A at 60 % | 320 A at 60 % | 500 A at 100 % | — | — | — | 500 A at 100 % | 500 A at 100 % | — | — | — | — |
| Max travel speed | 1.6 m/min | 0.9 m/min | 1.9 m/min | 6.0 rpm | 1.6 m/s | — | — | 25 m/min wire | 250 profiles/s | Under 400 ms per locate | — | — |
| Typical cycle time | 45 – 180 s | 60 – 300 s | 180 – 900 s | — | — | Under 10 min changeover | — | — | — | — | — | — |
| Footprint | 4 200 × 2 800 mm | 1 500 × 800 mm bench | 7 000 × 5 200 mm | 3 400 mm centres | 12 000 × 900 mm | Per fixture | Robot mounted | 900 × 700 mm | Torch mounted | Overhead mounted | Modular | 1 400 × 900 mm |
| Lead time | 14 weeks | 8 weeks | 18 weeks | 12 weeks | 10 weeks | 6 weeks | 4 weeks | 5 weeks | 6 weeks | 6 weeks | 6 weeks | 6 weeks |
| Details | Details | Details | Details | Details | Details | Details | Details | Details | Details | Details | Details |
Start a project
Send us your weldment drawing
Share part geometry, joint types, material thickness and annual volume. Our application engineers return a cell concept, cycle-time estimate and budget range within two working days.
- Engineering desk+1 555 000 0000
- Project inquiriesinfo@example.com
- Integration facility88 Industrial Park Road, Building C, Springfield, USA
- Opening hoursMon-Fri 07:00-18:00 CST
Request a Cell Study
Tell us about the weldment and the volume. An application engineer replies within two working days.